Vacuum Forming Service & Process
Design & Consultation
Our experienced team of designers will work with you to bring your plastic fabrication ideas to life. Start by providing us with your 3D drawings ( IGS, STP or STEP format file ) or physical samples.
We use the latest design software to create detailed 3D models, and we can provide prototypes to help you refine your design before production.
Selecting the Correct Material & Thickness
We help you choose the best materials and thickness based on your product’s intended use.
Our team will suggest the right options and confirm all details, ensuring you receive the best possible pricing without sacrificing quality.
We offer a wide range of thermoplastics, including: ABS, HDPE, PETG, Acrylic, PC, Decorative Laminated Foil, PS, UV Resistant ABS，ASA etc.
You can Find More details of our Materials Here
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Precision Mold Making
We primarily use high-quality aluminum & MDF to create molds, but can also use wood or other materials if necessary. Our mold production process leverages advanced CNC machining technology to guarantee accuracy and repeatability
Your product’s 3D design is meticulously translated into a 3D mold design, ensuring every detail is faithfully captured.
Vacuum Forming Steps
First, we install the aluminum mold in the vacuum forming machine and heat it to the correct temperature. Next, we load and secure the material sheet onto the machine. The material is heated until it becomes pliable, ready for shaping. We then use vacuum pressure to form the material tightly against the mold, capturing all the fine details.
Finally, we cool the product using water sprays and fans before carefully removing it from the mold.
CNC Milling and Drilling
After forming, each product is trimmed to remove excess plastic using our CNC machines. These machines allow us to achieve precise shapes and intricate details, ensuring high-quality results for every piece. Accuracy and increased efficiency.
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Deburring & Polishing
Once machining is complete, we polish and clean each product. This step removes any rough edges and ensures a smooth, professional finish, preparing your product for any additional treatments.
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Additional Treatments: Gluing, Painting, and Screen Printing
To further enhance your product, we offer additional services such as gluing, painting, and screen printing. These treatments can add both function and style, tailored to your specific requirements.
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Quality Inspection
Our experienced team conducts thorough quality inspections on every product. We check for accurate dimensions, consistent color, and overall quality to ensure each item meets or exceeds your expectations.
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Packaging and Delivery
We use sturdy packaging methods, such as cartons, wooden crates, or pallets, to protect your products during shipping. We can also handle delivery arrangements to save you time and ensure your products arrive safely.
Materials Used
ABS (Acrylonitrile Butadiene Styrene)
PETG (Polyethylene Terephthalate Glycol)
ABS (Acrylonitrile Butadiene Styrene)
A versatile, impact-resistant, and cost-effective option suitable for various applications.
HDPE (High-Density Polyethylene)
PETG (Polyethylene Terephthalate Glycol)
ABS (Acrylonitrile Butadiene Styrene)
Known for its strength, durability, and resistance to chemicals and moisture.
PETG (Polyethylene Terephthalate Glycol)
PETG (Polyethylene Terephthalate Glycol)
PETG (Polyethylene Terephthalate Glycol)
Offers excellent clarity, impact resistance, easily formable, ideal for displays and packaging.
PMMA (Acrylic)
PC (Polycarbonate)
PETG (Polyethylene Terephthalate Glycol)
Provides exceptional optical clarity, UV resistance, and scratch resistance, often used for lenses and signage.
PC (Polycarbonate)
PC (Polycarbonate)
PC (Polycarbonate)
Highly impact-resistant, transparent, and temperature-resistant, making it suitable for demanding applications
PVC
PC (Polycarbonate)
PC (Polycarbonate)
Flexible and fire-resistant, good for outdoor use. It’s also affordable and can be made in various colors and textures.
PS (Polystyrene)
High Impact Polystyrene (HIPS)
PS (Polystyrene)
A lightweight and cost-effective option commonly used for disposable products and packaging.
RPET
High Impact Polystyrene (HIPS)
PS (Polystyrene)
Recycled and eco-friendly, good for sustainable products. It helps reduce plastic waste and can be used to make a wide range of items.
High Impact Polystyrene (HIPS)
High Impact Polystyrene (HIPS)
High Impact Polystyrene (HIPS)
A thermoplastic polymer made from a combination of polystyrene and rubber (elastomer). It is known for its improved impact resistance and toughness, making it suitable for various applications. HIPS is lightweight, easy to process, and commonly used in the sign, print, and display markets